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Document 613-1
Hexa-Path Magnetics
HP1, HPH1
HP2, HPH2
HP3, HPH3
HP4, HPH4
HP5, HPH5
HP6, HPH6
* Six 1 :1 isolated windings that can be connected in series or parallel * Tightly coupled windings * 500 Vrms isolation between each winding * Power range: 5 - 50 Watts as inductor and flyback transformer; up to 150 Watts as forward transformer * Frequency range up to 1 MHz
Winding Layouts
HP1, HP2, HPH1, HPH2 HP3, HP4, HP5, HP6 Outer
6 12 11 10 9 8 7 3 2 1 One 6-filar winding 3 2 1 Two trifilar windings 5 4 7 8 9 4 3 10 11 12 2 1 Three bifilar windings
HPH3, HPH4, HPH5, HPH6 Outer
6 5 7 8
Middle
9 10
Inner
Percent of rated current
These off-the shelf parts can be used to create thousands of configurations, providing a convenient method for designers to create custom magnetics. By connecting the windings in series or parallel, the Hexa-Path components can be configured as inductors, coupled inductors and transformers for use in virtually any application: flyback, buck/boost, push-pull, forward, full and half bridge, Cuk, and SEPIC. There are six different sizes available with five HP parts and five HPH parts in each size. The HP offers lower DCR and higher Irms ratings. The HPH offers higher inductance and greater energy storage capabilities.
6 5 4
Inner
11 12
Current Derating
120 110 100 90 80 70 60 50 40 20 10 0 -40 -20 0 20 40 60 80 100 120 140
Ambient temperature (C)
Specifications subject to change without notice. Please check our website for latest information. Document 613-1 Revised 01/23/09
(c) Coilcraft, Inc. 2009
25C
30
Document 613-2
Hexa-Path Magnetics
Part number1 HP1-1400L_ HP1-0190L_ HP1-0102L_ HP1-0076L_ HP1-0059L_ HP2-1600L_ HP2-0216L_ HP2-0116L_ HP2-0083L_ HP2-0066L_ HP3-0950L_ HP3-0138L_ HP3-0084L_ HP3-0055L_ HP3-0047L_ HP4-1150L_ HP4-0140L_ HP4-0075L_ HP4-0060L_ HP4-0047L_ HP5-1200L_ HP5-0155L_ HP5-0083L_ HP5-0067L_ HP5-0053L_ HP6-2400L HP6-0325L HP6-0158L HP6-0121L HP6-0090L HPH1-1400L_ HPH1-0190L_ HPH1-0102L_ HPH1-0076L_ HPH1-0059L_ HPH2-1600L_ HPH2-0216L_ HPH2-0116L_ HPH2-0083L_ HPH2-0066L_ HPH3-0950L_ HPH3-0138L_ HPH3-0084L_ HPH3-0055L_ HPH3-0047L_ HPH4-1150L_ HPH4-0140L_ HPH4-0075L_ HPH4-0060L_ HPH4-0047L_ HPH5-1200L_ HPH5-0155L_ HPH5-0083L_ HPH5-0067L_ HPH5-0053L_ HPH6-2400L HPH6-0325L HPH6-0158L HPH6-0121L HPH6-0090L Inductance2 (H) 89.6 25% 12.2 20% 6.5 15% 4.9 10% 3.8 5% 78.4 25% 10.6 20% 5.7 15% 4.1 10% 3.2 5% 77.0 25% 11.2 20% 6.8 15% 4.5 10% 3.8 5% 93.2 25% 11.3 20% 6.1 15% 4.9 10% 3.8 5% 76.8 25% 9.9 20% 5.3 15% 4.3 10% 3.4 5% 86.4 25% 11.7 20% 5.69 15% 4.36 10% 3.24 5% 202 25% 27.4 20% 14.7 15% 10.9 10% 8.5 5% 160 25% 21.6 20% 11.6 15% 8.3 10% 6.6 5% 160 25% 23.6 20% 14.2 15% 9.3 10% 7.94 5% 194 25% 23.7 20% 12.7 15% 10.1 10% 7.94 5% 173 25% 22.3 20% 12.0 15% 9.65 10% 7.63 5% 194 25% 26.3 20% 12.8 15% 9.8 10% 7.29 5% DCR max3 (Ohms) 0.130 0.130 0.130 0.130 0.130 0.085 0.085 0.085 0.085 0.085 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.045 0.045 0.045 0.045 0.045 0.020 0.020 0.020 0.020 0.020 0.340 0.340 0.340 0.340 0.340 0.155 0.155 0.155 0.155 0.155 0.125 0.125 0.125 0.125 0.125 0.078 0.078 0.078 0.078 0.078 0.070 0.070 0.070 0.070 0.070 0.030 0.030 0.030 0.030 0.030 Volt-time Peak energy product4 storage5 (V-sec) (J) 23.4 Note 8 23.4 29.8 23.4 55.1 23.4 74.7 23.4 93.8 44.0 Note 8 44.0 79.2 44.0 184 44.0 228 44.0 252 30.4 Note 8 30.4 59.6 30.4 111 30.4 156 30.4 173 47.3 Note 8 47.3 142 47.3 307 47.3 386 47.3 490 62.8 Note 8 62.8 281 62.8 562 62.8 626 62.8 946 87.9 Note 8 87.9 332 87.9 981 87.9 1485 87.9 1833 35.1 Note 8 35.1 31.1 35.1 60.2 35.1 99.2 35.1 107 30.8 Note 8 30.8 82.3 30.8 177 30.8 302 30.8 333 43.9 Note 8 43.9 52.5 43.9 98.0 43.9 169 43.9 196 68.3 Note 8 68.3 138 68.3 314 68.3 368 68.3 529 94.2 Note 8 94.2 248 94.2 546 94.2 700 94.2 809 131.9 Note 8 131.9 477 131.9 1176 131.9 1783 131.9 1944 Isat6 (A) Note 8 0.440 0.820 1.10 1.40 Note 8 0.770 1.60 2.10 2.50 Note 8 0.650 1.14 1.66 1.90 Note 8 1.00 2.00 2.50 3.20 Note 8 1.50 2.90 3.40 4.70 Note 8 1.50 3.70 5.20 6.70 Note 8 0.300 0.570 0.850 1.00 Note 8 0.550 1.10 1.70 2.00 Note 8 0.420 0.740 1.20 1.40 Note 8 0.680 1.40 1.70 2.30 Note 8 0.940 1.90 2.40 2.90 Note 8 1.20 2.70 3.80 4.60 Irms7 (A) 0.74 0.74 0.74 0.74 0.74 1.13 1.13 1.13 1.13 1.13 1.73 1.73 1.73 1.73 1.73 1.88 1.88 1.88 1.88 1.88 2.25 2.25 2.25 2.25 2.25 3.50 3.50 3.50 3.50 3.50 0.62 0.62 0.62 0.62 0.62 0.83 0.83 0.83 0.83 0.83 1.13 1.13 1.13 1.13 1.13 1.65 1.65 1.65 1.65 1.65 1.95 1.95 1.95 1.95 1.95 2.90 2.90 2.90 2.90 2.90
1. Please specify termination and packaging codes: HPH1-1400LD Termination: L = RoHS compliant tin-silver over tin over nickel over phos bronze. Special order: T = RoHS tin-silver-copper (95.5/4/0.5) or S = non-RoHS tin-lead (63/37). Packaging: All but HP6 and HPH6: D = 13 machine-ready reel. EIA-481 embossed plastic tape B = Less than full reel. In tape, but not machine ready. To have a leader and trailer added ($25 charge), use code letter D instead. HP6 and HPH6: 24 per tray (no code) Inductance is per winding, measured at 100 kHz, 0.1 Vrms, 0 Adc. DCR is per winding, measured on Cambridge Technology micro-ohmmeter or equivalent. Volt-time product is for a single winding or multiple windings connected in parallel. To calculate volttime product for windings connected in series, multiply the value specified in the table by the number of windings connected in series. Peak energy storage is for any combination of windings, assuming saturation current applied. See note 6 for definition of saturation current. DC current at which the inductance drops 30% typ from its value without current, based on current applied to all six windings connected in series. For applications where all windings are not connected in series, use the following equation to calculate Isat: Isat = Isattable x 6 / number of windings in series. Current that causes a 40C rise from 25C ambient due to self heating, tested with continuous current flow through all windings connected in series. Application temperature rise will depend on the operating current, duty cycle, and winding connection. Part is designed exclusively for use as a forward converter transformer and was not tested for energy storage and saturation current. Electrical specifications at 25C.
2. 3. 4.
5.
6.
7.
8.
9.
Core material Ferrite Terminations RoHS tin-silver over tin over nickel over phos bronze. Other terminations available at additional cost. Ambient temperature -40C to +85C with Irms current, +85C to +125C with derated current Storage temperature Component: -40C to +125C. Packaging: -40C to +80C Resistance to soldering heat Max three 40 second reflows at +260C, parts cooled to room temperature between cycles Moisture Sensitivity Level (MSL) 1 (unlimited floor life at <30C / 85% relative humidity) Failures in Time (FIT) / Mean Time Between Failures (MTBF) 38 per billion hours / 26,315,789 hours, calculated per Telcordia SR-332 PCB washing Only pure water or alcohol recommended Document 613-2 Revised 01/23/09
Specifications subject to change without notice. Please check our website for latest information.
(c) Coilcraft, Inc. 2009
Document 613-3
Hexa-Path Magnetics
HP1, HPH1
Dot indicates pin 1
1 12
0.063 1,60
1
0.394 10,00
12
HP1-1234L CCIXXXX
0.028 0,70 0.079 2,00
0.512 max 13,0
0.079 2,00
0.362 9,20
0.055 1,40
Recommended Land Pattern
0.244max 6,20 0.433 11,00 0.512max 13,0
Dimensions are in inches mm
0.004 / 0,10
Weight: 1.4 g Packaging 500 per 13 reel Plastic tape: 24 mm wide, 0.5 mm thick, 20 mm pocket spacing, 6.6 mm pocket depth
HP2, HPH2
Dot indicates pin 1
1 12
0.098 2,50 0.098 2,50
1
0.512 13,00
12
0.028 0,70
HP2-1234L CCIXXXX
0.098 2,50
0.642 max 16,30 0.069 1,75
Recommended Land Pattern
0.508 12,90
0.291max 7,40 0.575 14,60 0.661max 16,80 0.004 / 0,10
Dimensions are in
inches mm
Weight: 2.7 - 2.8 g Packaging 400 per 13 reel Plastic tape: 32 mm wide, 0.4 mm thick, 20 mm pocket spacing, 7.6 mm pocket depth
Specifications subject to change without notice. Please check our website for latest information.
Document 613-3
Revised 01/23/09
(c) Coilcraft, Inc. 2009
Document 613-4
Hexa-Path Magnetics
HP3, HPH3
Dot indicates pin 1
1 12
0.135 3,43 0.098 2,50
1
0.665 16,88
12
0.028 0,70
HP3-1234L CCIXXXX
0.098 2,50
0.677 max 17,20
Recommended Land Pattern
0.069 1,75
0.591 15,00
0.291max 7,40 0.693 17,60 0.865 max 22,00 Dimensions are in inches mm 0.004 / 0,10
Weight: 4.2 - 4.6 g Packaging 200 per 13 reel Plastic tape: 44 mm wide, 0.4 mm thick, 28 mm pocket spacing, 9.6 mm pocket depth
HP4, HPH4
Dot indicates pin 1
1 12
0.130 3,30 0.100 2,54
1
0.748 19,0
12
0.028 0,70 0.100 2,54
HP4-1234L CCIXXXX
0.699 17,00
0.685 max 17,40
Recommended Land Pattern
0.069 1,75
0.382 max 9,70
0.799 20.30 0.950 max 24,13 Dimensions are in inches mm
0.004 / 0,10
Weight: 6.8 - 7.5 g Packaging 200 per 13 reel Plastic tape: 44 mm wide, 0.4 mm thick, 24 mm pocket spacing, 11.5 mm pocket depth
Specifications subject to change without notice. Please check our website for latest information.
Document 613-4
Revised 01/23/09
(c) Coilcraft, Inc. 2009
Document 613-5
Hexa-Path Magnetics
HP5, HPH5
Dot indicates pin 1
1 12
0.130 3,3 0.118 3,00
1
0.930 23,62
12
0.028 0,70
HP5-1234L CCIXXXX
0.810 max 20,57
0.118 3,00
Recommended Land Pattern
0.069 1,75
0.827 21,0
0.425 max 10,80
0.969 24,6 1.148 max 29,15
0.004 / 0,10
Dimensions are in
inches mm
Weight: 10.6 - 11.5 g Packaging 175 per 13 reel Plastic tape: 44 mm wide, 0.4 mm thick, 28 mm pocket spacing, 12.0 mm pocket depth
HP6, HPH6
Dot indicates pin 1 0.108 2,75
12 1
1
1.10 28,2
12
0.039 1,00 0.148 3,75 1.053 max 26,75
HP6-1234L CCIXXXX
Recommended Land Pattern
0.148 3,75
0.079 2,00
1.024 26,0
0.535 max 13,6
1.173 29,80 1.285 max 32,65
0.004 / 0,10
Weight: 22.4 - 24.3 g Packaging 24 per tray
Dimensions are in
inches mm
Specifications subject to change without notice. Please check our website for latest information.
Document 613-5
Revised 01/23/09
(c) Coilcraft, Inc. 2009
Document 613-6
Hexa-Path Magnetics
Formulas used to calculate electrical characteristics
Connecting windings in series
Inductance = Inductancetable x (number of windings)2 DCR = DCRtable x number of windings Isat = (Isattable x 6) / number of windings connected in series Irms = Irmstable
Connecting windings in parallel
Inductance = Inductancetable DCR = 1 / [number of windings x (1 / DCRtable)] Isat = (Isattable x 6) / number of windings connected in series Irms = Irmstable x number of windings
Inductors - using multiple windings
Part number HP3-0138L_ Inductance (H) 11.2 20% DCR max (Ohms) 0.055 Volt-time Peak energy product storage Isat (V-sec) (J) (A) 30.4 1.656 0.650 Irms (A) 1.73
1 4
Connecting windings in series
For higher inductance, the windings can be connected in series. As inductance increases, energy storage and Irms remain the same, but DCR increases and Isat decreases. Example: Calculate new electricals for HP3-0138L with four windings (Wn) connected in series: Inductance = Inductancetable x Wn2 = 11.2 x 42 = 179.2 H DCR = DCRtable x Wn = 0.055 x 4 = 0.22 Ohms Isat = (Isattable) x 6 / Wn = (0.65 x 6) / 4 = 0.975 A Irms = Irmstable = 1.73 A
12 2
9 5
11 3
8
10 6
7
L = 179.2 H DCR = 0.22 Isat = 0.975 A Irms = 1.73 A
4 1 2 3
Connecting windings in parallel
To increase current ratings, the windings (Wn) can be connected in parallel. DCR decreases, current ratings increase, and inductance remains the same. Example: Calculate new electricals for HP5-0083L, with three (Wn) windings connected in parallel (equivalent to one winding in series): Inductance = Inductancetable = 11.2 H DCR = 1 / [Wn x (1 / DCRtable)] = 1 / [3 x (1 / 0.045)] = 0.015 Ohms Isat = (Isattable x 6) / Wn = (0.65 x 6) / 1 = 3.9 A Irms = Irmstable x Wn = 1.73 x 3 = 5.19 A
Specifications subject to change without notice. Please check our website for latest information.
9 5
10 11 12
8 6
7
L = 11.2 H DCR = 0.015 Isat = 3.9 A Irms = 5.19 A
Document 613-6 Revised 01/23/09
(c) Coilcraft, Inc. 2009
Document 613-7
Hexa-Path Magnetics
Formulas used to calculate electrical characteristics
Connecting windings in series
Inductance = Inductancetable x (number of windings)2 DCR = DCRtable x number of windings Isat = (Isattable x 6) / number of windings connected in series Irms = Irmstable
Connecting windings in parallel
Inductance = Inductancetable DCR = 1 / [number of windings x (1 / DCRtable)] Isat = (Isattable x 6) / number of windings connected in series Irms = Irmstable x number of windings
Create a 13 Watt 2 : 1 : 1 flyback transformer with a bias winding
Choose HPH3-0138L Vin = 36 - 57 Vdc; Vout = 12 V, 1.1 A
Part number HPH3-0138L Inductance (H) 23.6 20% DCR max (Ohms) 0.125 Volt-time Peak energy product storage Isat (V-sec) (J) (A) 43.9 1.457 0.420 Irms (A) 1.13
Connecting primary windings in series
When primary windings (Wpri) are connected in series, inductance increases, energy storage and Irms remain the same, but DCR increases and Isat decreases. Example: For HPH3-0138L, connect two primary windings in series: Inductance = Inductancetable x Wpri2 = 23.6 x 22 = 94.4 H DCR = DCRtable x Wpri = 0.125 x 2 = 0.25 Ohms Isat = (Isattable x 6) / Wpri = (0.42 x 6) / 2 = 1.26 A Irms = Irmstable = 1.13 A
Pri
12 2 9 5 6 1 4
Sec
11 3 7 8
Bias
10
Connecting secondary windings in parallel
When secondary windings (Wsec) are connected in parallel, DCR decreases and Irms increases. Example: For HPH3-0083L, connect two secondary windings in parallel: DCR = 1 / [Wsec x (1 / DCRtable)] = 1 / [(2 x (1 / 0.125)] = 0.0625 Ohms Irms = Irmstable x Wsec = 1.13 x 2 = 2.26 A
Primary: L = 94.4 H DCR = 0.25 Isat = 1.26 A Irms = 1.13 A
Secondary: DCR = 0.0625 Irms = 2.26 A
Specifications subject to change without notice. Please check our website for latest information.
Document 613-7
Revised 01/23/09
(c) Coilcraft, Inc. 2009
Document 613-8
Hexa-Path Magnetics
Formulas used to calculate electrical characteristics
Connecting windings in series
Inductance = Inductancetable x (number of windings)2 DCR = DCRtable x number of windings Isat = (Isattable x 6) / number of windings connected in series Irms = Irmstable
Connecting windings in parallel
Inductance = Inductancetable DCR = 1 / [number of windings x (1 / DCRtable)] Isat = (Isattable x 6) / number of windings connected in series Irms = Irmstable x number of windings
Create a 130 Watt, 1 : 1, two switch forward converter transformer
Choose HPH6-2400L Vin = 36 - 57 Vdc; Vout = 12 V, 10.8 A
Part number HPH6-2400L Inductance (H) 194 25% DCR max (Ohms) 0.030 Volt-time Peak energy product storage (V-sec) (J) 131.9 N/A Isat (A) N/A Irms (A) 2.90
1 2 3 4 5 6
Connecting primary windings in parallel
When primary windings (Wpri) are connected in parallel, DCR decreases, Irms increases, and inductance and volt-time product remain the same. Example: For HPH6-2400L, connect three primary windings in parallel: Inductance = Inductancetable = 194 H DCR = 1 / [Wpri x (1 / DCRtable)] = 1 / [(3 x (1 / 0.030]) = 0.010 Ohms VT = VTtable = 131.9 V-sec
Pri
10 11 12
Sec
7 8 9
Primary: L = 194 H DCR = 0.01 Irms = 8.7 A VT = 131.9 V-sec
Secondary: DCR = 0.01 Irms = 8.7 A
Irms = Irmstable x Wpri = 2.90 x 3 = 8.70 A
Connecting secondary windings in parallel
When secondary windings (Wsec) are connected in parallel, DCR decreases and Irms increases. Example: For HPH6-2400L, connect three secondary windings in parallel: DCR = 1 / [Wsec x (1 / DCRtable)] = 1 / [(3 x (1 / 0.030)] = 0.010 Ohms Irms = Irmstable x Wsec = 2.90 x 3 = 8.70 A
Specifications subject to change without notice. Please check our website for latest information.
Document 613-8
Revised 01/23/09
(c) Coilcraft, Inc. 2009
Document 613-9
Hexa-Path Magnetics
Formulas used to calculate electrical characteristics
Connecting windings in series
Inductance = Inductancetable x (number of windings)2 DCR = DCRtable x number of windings Isat = (Isattable x 6) / number of windings connected in series Irms = Irmstable
Connecting windings in parallel
Inductance = Inductancetable DCR = 1 / [number of windings x (1 / DCRtable)] Isat = (Isattable x 6) / number of windings connected in series Irms = Irmstable x number of windings
Create a 100 Watt, 1 : 2, half bridge forward converter transformer with center tapped secondary
Choose HP6-2400L Vin = 36 - 57 Vdc; Vout = 24 V, 4.2 A
Part number HPH6-2400L Inductance (H) 194 25% DCR max (Ohms) 0.030 Volt-time Peak energy product storage (V-sec) (J) 131.9 N/A Isat (A) N/A Irms (A) 2.90
3
Connecting primary windings in parallel
When primary windings (Wpri) are connected in parallel, DCR decreases, current ratings increase, and inductance and volt-time product remain the same. Example: For HPH-2400L, connect two primary windings in parallel: Inductance = Inductancetable = 194 H DCR = 1 / [Wpri x (1 / DCRtable)] = 1 / [(2 x (1 / 0.030)] = 0.015 Ohms VT = VTtable = 131.9 V-sec
Pri
11 12
10 4 1 2 9 5
Sec A
8 6
Sec B
Irms = Irmstable x Wpri = 2.90 x 2 = 5.8 A
7
Connecting secondary windings in series
When secondary windings (Wsec) are connected in series, Irms remains the same, but DCR increases. Example: For HP6-2400L, connect four secondary windings in series, creating a center tap at pins 9 and 5. For each half of the secondary: DCR = DCRtable x Wsec = 0.030 x 2 = 0.060 Ohms Irms = Irmstable = 2.9 A
Primary: L = 194 H DCR = 0.015 Irms = 5.8 A VT = 131.9 V-sec
Each half secondary; Sec A (3-9), Sec B5-7): DCR = 0.06 Irms = 2.9 A
Specifications subject to change without notice. Please check our website for latest information.
Document 613-9
Revised 01/23/09
(c) Coilcraft, Inc. 2009
Document 613-10
Hexa-Path Magnetics
Formulas used to calculate electrical characteristics
Connecting windings in series
Inductance = Inductancetable x (number of windings)2 DCR = DCRtable x number of windings Isat = (Isattable x 6) / number of windings connected in series Irms = Irmstable
Connecting windings in parallel
Inductance = Inductancetable DCR = 1 / [number of windings x (1 / DCRtable)] Isat = (Isattable x 6) / number of windings connected in series Irms = Irmstable x number of windings
Create a 1 : 1 gate drive transformer
Choose HP1-1400L
Part number HP1-1400L Inductance (H) 89.6 25% DCR max (Ohms) 0.130 Volt-time Peak energy product storage (V-sec) (J) 23.4 N/A Isat (A) N/A Irms (A) 0.74
4 10
Connecting primary windings in series
When primary windings (Wpri) are connected in series, inductance and volt-time product increase, energy storage and Irms remain the same, but DCR increases. Example: For HPH1-1400L, connect three primary windings in series: Inductance = Inductancetable x Wpri2 = 89.6 x 32 = 806.4 H DCR = DCRtable x Wpri = 0.130 x 3 = 0.39 Ohms VT = VTtable x Wpri = 70.2 V-sec
Pri
1 5
7 11
Sec
2 6 8 12
3
9
Irms = Irmstable = 0.74
Primary: L = 806.4 H DCR = 0.39 Irms = 0.74 A VT = 70.2 V-sec
Secondary: DCR = 0.39 Irms = 0.74 A
Connecting secondary windings in series
When secondary windings (Wsec) are connected in series, Irms remains the same, but DCR increases. Example: For HP1-1400L, connect three secondary windings in series: DCR = DCRtable x Wsec = 0.130 x 3 = 0.39 Ohms Irms = Irmstable = 0.74
Specifications subject to change without notice. Please check our website for latest information.
Document 613-10
Revised 01/23/09
(c) Coilcraft, Inc. 2009

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